THE PATENTED dvs MACHINE vs. ITS COMPETITORS 

The DVS dispensing system is the only one with 4 international patents. Those 4 patents are the result of a system that became sure, simple, reliable, fast and efficient through the years.

The DVS differs from its competitors because of the lack of conventional valves. Here is a comparison :

Conventional valves sytems

  • Wrong products solutions
    Systems with valve manifolds are not reliable when using different acid products.

    After a while, the valves are exposed to various aggressive products that damage and eventually break them. Consequently, a defective valve that can't be shut properly will let different products flow, making undesired mixes, corrupting the solutions that are desired.

  • Long starting times
    It is often required to wait around thirty minutes before the machines are ready, compared to 10 with the DVS.

  • Over-consumption because of difficult cleaning
    Compared to a pipe without any valve and deviations, fluids will stagnate in many places. This translates into a higher demand in water for pipe cleaning, rising the processing costs altogether.

  • Products in the sewer
    If one or many distribution valves are not entirely shut, because of a defect, parts of the fluids will end up in the sewer or in the wrong machine. This problem will not be detected unless a valve is definitively broken. Meanwhile, the consumption of the products that are used will rise.

  • Difficult diagnosis
    A system with valves poses a serious diagnosis problem. Nobody is able to know if all the valves and actuators work at 100%

  • More expensive on the long run
    At purchase time, a typical dispensing system is less expensive than our DVS system. However, on the long run, breakdowns, maintenance and product wastes will rapidly make up for the initial investment needed for the DVS.

   DVS system

  • Individual valves
    Our system uses a vectorial collection unit in which every valve is individual and auto-cleaning. Also, the system doesn't use any valve for machine selection, which simplifies washing and sending system.

  • Limited intervention
    Naturally, manual intervention is very limited since we use only auto-cleaning valves for the products and no valves at all for the machines.

  • Precision
    At dispensing level, our system's precision is over 99,93 % and is controlled by an industrial computer, as opposed to a PLC for other systems. Every product is individually controlled by the computer, which modifies the flow of the pump in accordance.

  • Auto-diagnosis
    The industrial computer is also the only one to supply an auto-diagnosis and to process a complete control on the machine for every weighting.

  • Dispensing speed
    The DVS is the fastest dispensing system. 40 seconds are enough to dispense, send and clean the pipe up to the machine with a distance of 100 meters. This makes it possible for a dyeplant with 20 machines to start in the morning in only 10 minutes.

  • Heavy duty manufacturing
    The DVS machine from SATE is built in stainless steel AISI 316 an in anti-corrosive materials, making it the most reliable machine.

 

 

In conclusion
The DVS system, besides being reliable, is the fastest dispensing system able to ensure an efficiency that our clients would never obtain otherwise with its employees. Thanks to the DVS, the client can sensibly reduce the amount of products used, eliminate dead time and lower the steam and energy consumption.

In fact, the DVS allows the client to recover his investment in a short time because the whole plant will benefit from it with higher efficiency, higher quality and lower consumption. This is exactly why SATE wanted to patent its system internationally. The only reason being to be able to offer it's client a product that is not matched anywhere.